CNC Programming, Prototypes, and Production

Modern manufacturing demands a precise balance between design intent and production constraints. I have extensive experience bridging that gap, having overseen in-house and overseas manufacturing for my brand’s products, produced in the U.S. and China. Success in this arena requires constant, clear, and detail-oriented communication with suppliers and teams across time zones and cultures.

My manufacturing journey began with a Bridgeport milling machine I converted to CNC. I became proficient in Mastercam and later transitioned to SolidCAM. Over the years, I expanded operations to include four VMC CNC machines with robotic loading systems, running 12 to 24 hours a day, and eventually scaled production overseas.

My experience includes:

  • CNC Programming & Operation

    • Programming with SolidCAM

    • Running, purchasing, and maintaining CNC mills with robotic loaders

    • Expert in high-speed, adaptive machining and achieving precision tolerances and fine surface finishes

    • Experience across a wide range of machine types; I’ve also built custom CNC systems from scratch

  • Production Management

    • Designing and implementing complex fixtures for high-volume production

    • Training and managing CNC operators

    • Setting up and overseeing full in-house production lines—from raw material cutting (metal, wood, composites) to finishing, assembly, and packaging

  • Outsourced Manufacturing & Supply Chain Coordination

    • Developing comprehensive design packages for external manufacturers, including specifications, materials, surface finishes, tolerances, and techniques

    • Managing QC teams to ensure all products meet spec and brand expectations

    • Coordinating with international legal teams to navigate shipping, documentation, and compliance for complex projects

    • Building long-term, mutually beneficial relationships with overseas partners by bridging cultural and language differences

    • Deep familiarity with Chinese production capabilities and communication protocols

 

27 Axis robot that simulates a beer bottle breaking. All parts desinged and machined in house.

 

Staubli RX60 Robot integrated with Fanuc Robodrill which could run 20 hours unmanned.

 

Adaptive Machining on a Fanuc Robodrill

 

High speed maching the Inside of Kingsland Glasses being cut on Fanuc Robodrill

 

3d printer nozel desinged to print salt.

 

Kingsland frames ready for first step.

 

Beautiful Kingsland Frames just off the machine.

 

Exquisite machined prototype components for a computer mouse.

 

Elegant machined beauty.

 

Machined Titanium Case combined with a CNC cut FRP and hardwood composite.

 

Programming one of our CNC VMCs.

 

Kingsland frames machined from solid.

 

Thousands of the most beautiful mouse ever made. Details